{"id":28838,"date":"2023-12-20T11:24:07","date_gmt":"2023-12-20T10:24:07","guid":{"rendered":"https:\/\/pystill.com\/?page_id=28838"},"modified":"2024-03-05T10:29:08","modified_gmt":"2024-03-05T09:29:08","slug":"hydrodistillation","status":"publish","type":"page","link":"https:\/\/pystill.com\/en\/hydrodistillation","title":{"rendered":"WATERDISTILLATION"},"content":{"rendered":"

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L’hydrodistillation au coeur des Pyr\u00e9n\u00e9es<\/h1>\n

L’ atelier<\/em>
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Zone des intrants: R\u00e9ception des mati\u00e8res v\u00e9g\u00e9tales
Etapes de pr\u00e9-s\u00e9chage \u00e9ventuel, broyage, pes\u00e9e
<\/em><\/em>Chargement de l’Alambic de production<\/em><\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=\u00a0\u00bb1_2″ _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_text _builder_version=\u00a0\u00bb4.23.1″ text_font=\u00a0\u00bbMontserrat||||||||\u00a0\u00bb text_text_color=\u00a0\u00bb#EDE9E1″ text_font_size=\u00a0\u00bb18px\u00a0\u00bb header_font=\u00a0\u00bbBona Nova||||||||\u00a0\u00bb header_text_color=\u00a0\u00bb#FF2E00″ header_2_text_color=\u00a0\u00bb#EDE9E1″ background_color=\u00a0\u00bb#261710″ text_orientation=\u00a0\u00bbcenter\u00a0\u00bb custom_margin=\u00a0\u00bb-41px||0px||false|false\u00a0\u00bb custom_padding=\u00a0\u00bb|17px||17px|false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

<\/span><\/p>\n

DISTILLATION<\/span><\/h2>\n

L’atelier de transformation \u00e9quip\u00e9 de lignes de distillation dimensionn\u00e9es pour produire des hydrolats en gros volumes par un proc\u00e9d\u00e9 d’Hydrodistillation \u00e9prouv\u00e9 dans les domaines pharmaceutiques et cosm\u00e9tiques.<\/p>\n

Cet atelier autonome est con\u00e7u selon des crit\u00e8res Qualit\u00e9 industriels avec une zone d\u00e9di\u00e9e aux mati\u00e8res v\u00e9g\u00e9tales entrantes s\u00e9par\u00e9es d’une zone propre permettant un conditionnement optimal des hydrolats sans conservateurs.<\/span><\/p>\n

Une sp\u00e9cificit\u00e9 de notre atelier de transformation est de disposer d’un syst\u00e8me de concentration des hydrolats par osmose inverse \u00e0 temp\u00e9rature ambiante. Les hydrolats peuvent ainsi \u00eatre concentr\u00e9s 100 x permettant aussi de limiter l’impact du transport.<\/span><\/span><\/p>\n

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RECEPTION DES PLANTES<\/h2>\n

Les plantes sont pr\u00e9par\u00e9es en fonction de leur origine et du mode op\u00e9ratoire de la fabrication programm\u00e9e : tri visuel, broyage pour les fabrications de type \u00abrameaux feuillus\u00bb, effeuillage pour les fabrications de type \u00abfeuilles\u00bb, pesage sur balance commerciale homologu\u00e9e, mise en mac\u00e9ration, etc.<\/p>\n

L\u2019hydrodistillation consiste \u00e0 faire bouillir les plantes dans un alambic et \u00e0 collecter la vapeur qui s\u2019est charg\u00e9e en principes actifs :<\/p>\n

La temp\u00e9rature lyse les cellules v\u00e9g\u00e9tales qui lib\u00e8rent leurs substances dont les volatiles et semi-volatiles sont emport\u00e9es par la vapeur d\u2019eau. Un condenseur permet de remettre sous forme liquide l\u2019eau vaporis\u00e9e et les principes actifs volatils, c\u2019est l\u2019hydrolat.<\/p>\n

La dur\u00e9e de la distillation d\u00e9pend de la quantit\u00e9 de plantes incorpor\u00e9e dans l\u2019alambic, de la concentration en principes actifs recherch\u00e9e et de la quantit\u00e9 d\u2019hydrolat souhait\u00e9e.<\/p>\n

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<\/span><\/p>\n

Sch\u00e9ma des flux<\/span><\/h2>\n

A partir de l\u2019\u00e9tape de condensation, les \u00e9quipements se situent dans une salle s\u00e9par\u00e9e \u00e0 acc\u00e9s restreint. Blouse, charlotte et mains soigneusement lav\u00e9es y sont obligatoires.<\/p>\n

Il y a toujours un peu de mati\u00e8re v\u00e9g\u00e9tale emport\u00e9e avec la vapeur. Selon le type de fabrication en cours, il peut \u00eatre n\u00e9cessaire de filtrer l\u2019hydrolat pour retirer ces impuret\u00e9s.<\/p>\n

Pour les formulations impliquant l\u2019ajout de conservateurs, ils sont ajout\u00e9s au niveau des cuves agit\u00e9es.<\/p>\n

Le conditionnement final peut se faire en jerricans de 5 litres et 25 litres, f\u00fbt de 220 litres ou IBC de 1000 litres.<\/p>\n

De par son principe, l\u2019hydrodistillation fournit un produit dont l’eau purifi\u00e9e est majoritaire. Une des particularit\u00e9s de l\u2019atelier PY’STILL est de pouvoir reconcentrer les principes actifs. Pour ce faire, une recirculation sur osmose inverse munie de membranes sp\u00e9ciales retire l\u2019eau pure tout en conservant les mol\u00e9cules organiques. Ce proc\u00e9d\u00e9 \u00e9vite l\u2019utilisation des solvants habituellement utilis\u00e9s dans l\u2019industrie cosmetique lors des phases d\u2019extraction-concentration.<\/p>\n

La filtration st\u00e9rilisante \u00e0 0,2 \u00b5m est faite dans un box s\u00e9par\u00e9, sous hotte. Conditionnement en bidons de 1, 5 ou 25 litres sur balance commerciale homologu\u00e9e.<\/p>\n

Ces hydrolats concentr\u00e9s peuvent \u00eatre conditionn\u00e9s sans conservateurs. Cela leur conf\u00e8re l\u2019avantage d\u00e9cisif de pouvoir \u00eatre ult\u00e9rieurement incorpor\u00e9s par nos clients dans toutes les formules sans interf\u00e9rer avec les syst\u00e8mes de stabilisation. A plus forte raison, ils trouveront toute leur place dans des produits bio voire sans conservateurs. Notre chambre froide (+4\u00b0C) conserve les hydrolats concentr\u00e9s, ainsi que l\u2019\u00e9chantilloth\u00e8que des lots produits.<\/p>\n

 <\/p>\n

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Flow chart modulaire<\/i><\/p>\n

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L’hydrodistillation au coeur des Pyr\u00e9n\u00e9es L’ atelierZone des intrants: R\u00e9ception des mati\u00e8res v\u00e9g\u00e9talesEtapes de pr\u00e9-s\u00e9chage \u00e9ventuel, broyage, pes\u00e9eChargement de l’Alambic de production DISTILLATION L’atelier de transformation \u00e9quip\u00e9 de lignes de distillation dimensionn\u00e9es pour produire des hydrolats en gros volumes par un proc\u00e9d\u00e9 d’Hydrodistillation \u00e9prouv\u00e9 dans les domaines pharmaceutiques et cosm\u00e9tiques. Cet atelier autonome est con\u00e7u […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-28838","page","type-page","status-publish","hentry"],"yoast_head":"\nHydrodistillation - PY'STILL<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/pystill.com\/en\/hydrodistillation\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Hydrodistillation - PY'STILL\" \/>\n<meta property=\"og:description\" content=\"L'hydrodistillation au coeur des Pyr\u00e9n\u00e9es L' atelierZone des intrants: R\u00e9ception des mati\u00e8res v\u00e9g\u00e9talesEtapes de pr\u00e9-s\u00e9chage \u00e9ventuel, broyage, pes\u00e9eChargement de l'Alambic de production DISTILLATION L'atelier de transformation \u00e9quip\u00e9 de lignes de distillation dimensionn\u00e9es pour produire des hydrolats en gros volumes par un proc\u00e9d\u00e9 d'Hydrodistillation \u00e9prouv\u00e9 dans les domaines pharmaceutiques et cosm\u00e9tiques. 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